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0000007234 00000 n Our JCB genuine parts are designed to work in perfect harmony with your machine for optimum performance and productivity. How It Works High humidity/dust applications: Paper mills, power plants, wash-down areas, steam cleaning rooms and mine quarries are good examples of high humidity applications. The breather has an integrated nylon standpipe that can handle high vibration and volatile environments. Extended Series Breather with IsoLogic Sensor Technology. John Deere Oilskin Hat, Igloo 1/2 Gallon Jug 0000176255 00000 n Currently within the wind energy industry, silica gel breathers are the standard to protect against moisture contamination, however silica gel is not the highest performing desiccant available. Containing over 1650 parts, are all remanufactured to Original Equipment Manufacturer (OEM) standards. 14, Evaluation of heat available from calcium chloride desiccant hydration reaction for domestic heating in San Francisco, CA, Michael Giglio, Santa Clara UniversityFollow. Falk AirMax and AirMax Pro Smart Gearbox Desiccant Breather; 10 items. When an aging machine enters its last phase of life, increasing clearances allow moisture to enter the machine more easily, contaminating the oil at a higher rate.For machines nearing the end of their service life, tracking the time between breather replacements or filtration events can be a great indicator to alert you of machine failure. FALK AIRMAX PRO SMART GEARBOX DESICCANT BREATHER - Rexnord Xclude Rebuildable Steel Desiccant Breathers for high-flow applications feature a rugged carbon or stainless steel housing to protect equipment from moisture and contaminants, even in the toughest environments. 0000175159 00000 n 0000005113 00000 n When air is expelled from the container, the top foam pad prevents oil mist from contacting silica gel or entering the atmosphere. Protect your uptime, critical hydraulic & lube assets and fluid life. Below we'll discuss how desiccant breathers work, how to choose the right one, how to install one and more. Esco has teamed up with Des-Case to offer a complete line of desiccant filters & breathers that are a best practice solution for keeping harmful contaminants out of your equipment. Donaldson Completes Acquisition of Partmo Filter Business in Colombia. Quick and correct. 0000023061 00000 n Falk 6721116 AirMax and AirMax Pro Smart Gearbox Desiccant Breather The results from this experiment show the feasibility of a basic heat exchanger to extract significant heat from this reaction. 0000014823 00000 n Actual product may vary, Contact supplier for technical support on: Gorilla Grip Knee Pad . A leading cause of gearbox failure is lubricant contamination or corrosion inside the box as a result of intrusion of moisture or particles, leading to machinery failure caused by abrasion, erosion, fatigue and corrosive wear. Because these are consumable products, finding a supplier partner you trust to advise you on best practices and proper sizing, hardware and installation in your applications is critical.A partner like TTI can offer all these benefits and more. Offline filtration systems can be used to remove any digested contaminants, but are very expensive. Long and Short Shaft Steering Gears - Straight Line Steering By adding a length of pipe between the breather connection and the reservoir, the breather is protected against oil mist that can quickly reduce both the effectiveness of the desiccant and the overall service life of the breather.The Titan SmartFlow PowerBreather model can also help extend the breathers life by allowing for all headspace contamination (humidity, oil mist or splashing) to exhaust through the SmartFlow adapter prior to contacting the breathers silica gel. In fact, it just makes business senseexcluding contaminants costs roughly 10% of what it costs to remove them once they get in. West Springfield, MA 01089. STAUFF SDB Gearbox Desiccant Breathers are designed to remove corrosive moisture and hazardous vapors. Rexnord. Fan Clutches. Two examples of such adapters from TTI are shown on the right TTHA hydraulic adapter kit (left) and TTGA gearbox adapter kit (right). 0000006649 00000 n A basic shell and tube heat exchanger was constructed, using copper piping, a plastic bin, a peristaltic pump and flexible hosing. 0000005647 00000 n They feature visual indication of the silica for replacement, which turns from orange to dark green. An accessory desiccant breather for a wind turbine may be a small component cost, but can significantly impact the life and performance of a wind turbine and should be no exception to this rule. The breather has an integrated nylon standpipe that can handle high vibration and volatile environments. Desiccant Breather Life-Span Desiccant Breather Installation Desiccant Breather Benefits The TTI Difference The Breakdown of Contaminants Studies have shown that around 70% of equipment or machinery loss of use is due to surface degradation. 10197099. Particle and Desiccant Breathers from STAUFF Extreme environment applications: Exposed equipment like windmills and wind power turbines, mining equipment, farm equipment and off-road vehicles. Giglio, Michael, "Evaluation of heat available from calcium chloride desiccant hydration reaction for domestic heating in San Francisco, CA" (2017). Convenient, simple to install, and can move any lubrication reliability program forward. Another overlooked application for desiccant breathers is missed openings. Image courtesy of Dan / FreeDigitalPhotos.net, Image courtesy of pakorn / FreeDigitalPhotos.net. However, current liquid desiccant energy storage systems focus on the dehumidification and cooling properties of desiccant materials and such systems face problems with desiccant carryover, corrosion, and are often expensive. If you are spending money to keep oil clean and dry in your machines, desiccant breathers are a cost-effective way to maintain fluid integrity and improve the service life of tanks. Maintaining the reliability of components within a wind turbine can be a daunting task, especially in tropical and offshore environments. 0000119452 00000 n Donaldson reports a 1.8% decline in sales for the fourth quarter and 3.2% decline for full fiscal year 2016; the company anticipates between a 2% decline and 2% increase for fiscal year 2017. 0000145339 00000 n Due to the fact that the energy is stored as a chemical potential, heat loss is minimal and insulation is not needed to store the majority of invested energy as much as other energy storage methods. Used in conjunction with more robust particulate filtration, Hy-Dry Breathers are a pivotal component to achieving Total Systems Cleanliness and ensuring your equipment is protected from all forms of contamination. each. Donaldson's acquisition of Hy-Pro will further add to its portfolio of filtration products. How they work has been covered in other, informative guides on the basics of desiccant breathers. 0000658046 00000 n Cummins Fleetguard Filters Offer New 1,000-Hour Service Intervals. When desiccant color changes from the top down in this way, it likely indicates a higher humidity condition on the inside of the machine. 0000021021 00000 n 0000004409 00000 n Inspect the oil level easily and accurately with a 360 view of whats happening inside your system. Des-Case Breathers - Desiccant Breathers | Esco Products Water in excess . 30 piece Hex Set ZEOZORB Desiccant Breathers - ZEOZORB Desiccant Breathers trailer <]/Prev 898001/XRefStm 2689>> startxref 0 %%EOF 310 0 obj <>stream 0000177186 00000 n 0000145563 00000 n If you would like to benefit from check valve technology in order to mitigate the rate of ingressed contaminants but would also like to achieve the highest flow rates available in conjunction with the greatest gel volume in a disposable breather, our Titan PowerBreather models combine these technologies to deliver a product intended for intermittent applications, high flow systems and long service life. Each Hy-Dry Breather is equipped with an internal 2 micron particulate filter on both ends of the silica chamber to protect your system from airborne contamination. Not only will a ZEOZORB Desiccant Breather provide maximum protection against moisture and particulate in any environment but they provide significantly longer life than a typical silica gel breather. 0000005873 00000 n Other common areas that breathers can be useful are gearboxes, tanks, reservoirs and bearing sumps (process pumps, etc.). The internal check valve system creates a nearly sealed system. The TTHA has quick-connects for pumping oil in and out, so the system stays closed. Donaldson Announces Patent Recipients and Winners of 14th Annual Inventor Awards. Xclude High Humidity Expansion Chamber Breathers are ideal for low-flow gearboxes and high-humidity applications with continuous operation. 0000126313 00000 n We suggest a proactive maintenance system which suggests on site oil analysis and proper handling methods. 0000447831 00000 n 0000445950 00000 n Desiccant Breathers || Lubrication Technologies Accessibility Statement. The filter element captures particles at 3-micron absolute (3200). Lets look at a scenario where we would exceed the ANSI 6006-A03 F.5.3.3.2 standard of less than 500 ppm moisture. Choose from a variety of materials, connection port size, and thread requirements in order to properly outfit your equipment application. Our focus is on fast-moving (lubricants, filters, engine parts & service exchange items) and fast-wearing parts (tires, tracks and teeth) which means you can rest assured that dealer stock levels remain replenished so you don't have to wait for your part, ensuring a fast turnaround whether it's a service or repair. New Falk AirMax Pro Smart Desiccant Breather | Rexnord Lubrication TechnologiesYour Professional Lubrication Management Team. UOM. High flow, extended life PowerBreathers are ideal for tank farms and large applications. 14. Although this seems like a simple task on the surface, it can be difficult to accomplish on many systems without the right tools. 0000177311 00000 n There are many series of Ross/TRW, Gemmer and Saginaw Steering gears that are available in long and short shafts. This makes better use of inventory dollars and ensures that every maintenance dollar is used wisely. As an added benefit, exhaust from your reservoir flushes the trapped particulate from the outer filter and back into the atmosphere, making your Hy-Dry a self-cleaning powerhouse for contamination prevention. 0000003686 00000 n Klein Tools 8-in-1, GX-6F Pro Golf Range Finder This is a perfect example of how small oversights often can lead to decreased breather life or effectiveness. All rights reserved. Throw Blanket STUDENT_SCHOLAR Desiccant Breathers: A Complete Guide | Machinery Lubrication They reported, The Titan PowerBreathers are performing well. Breathers can and often should be used on day tanks and containers used for dispensing lubricants. A long shaft steering gear is one piece from the steering wheel . This is usually important when deciding between our standard PowerBreather or PowerBreather-CV option. High vibration applications: cranes, railroad maintenance vehicles, construction vehicles and off-road trucks benefit from the Titan PowerBreather line designed for vibration and mechanized shock. for (var i=0; i In a scenario where silica gel is being used and temperatures exceed 10C the desiccant will not adsorb any moisture, therefore ZEOLITE desiccant should be used as it maintains 5-20% adsorption capacity throughout almost any temperature conditions while exceeding the ANSI 6006-A03 F.5.3.3.2 specification of less than 500 ppm moisture. 0000010885 00000 n They are outfitted with check valves to ensure no excess pressure or vacuum builds. John Deere Introduces New Easy Change 30-Second Oil Change System. [$BP`IFcdPmTHjD `dRSQ("A{= ,@QPD~,:mCDve[{=7}. The Cummins Fleetguard CS41018 rotor assembly is a one-piece unit capable of removing soot the moment it develops to ensure optimal heavy-duty engine performance. They provide unrivaled protection against the harmful effects of moisture, humidity, and other . This volumetric flow rate must be within the breathers capabilities, or it may cause a vacuum or pressurization condition inside the component. 0000176720 00000 n 1303959. In discussing the issue, the client reported that competing breathers had typically lasted 500 to 1000 service hours before needing replacement. 0000181390 00000 n Cummins Filtration's LF14000NN lube filter received the award for being the most significant product introduction of the previous year for its use of NanoNet media. Part went on beautifully! 0000457241 00000 n Since these are consumable products that will have to be replaced regularly, your choice of breather supplier can play a major role in how you outfit, apply and maintain your breathers.Make sure that your supplier understands your particular application(s) well and is able to provide clear recommendations for sizing and hardware options. Since you have already built desiccant breathers into your program, it is easier to add them to other areas of the plant where they may be needed.While oil reservoirs are common and high-priority applications for breathers, there are other places where adding breathers may bring significant benefits. While you may be aware of these variables already, you may not know all the ways that they can be controlled. // Array function In addition, silica gels higher 33% adsorption capacity is a bit of an unfair claim, since that capacity should be equated to a specific temperature and PPM level achieved. The Breakdown of Contaminants What Is A Desiccant Breather? Both sensible and latent heat storage have been shown to have lower storage capacities for the purposes of air cooling when compared to thermochemical energy storage, which allows for the conversion of heat energy to thermochemical energy. This is simply not the case, although silica gel adsorbs 33% by weight, the actual dew point or PPM level achieved is limited to around 250 ppm and can only achieve this level in a very narrow operating temperature range, above 25C silica gel performance drops off drastically, whereas ZEOLITE can provide a significantly lower PPM level, less than 100 ppm at a very wide operating temperature range. //--> 0000004837 00000 n Gearbox Breather | Desiccant Breathers For Gearboxes | TTGA Gearbox Taking reservoir spacing considerations even further, it is possible to port out your breather as far as 30 feet from the reservoir connection point. 0000005759 00000 n Another rarely thought of application is attaching a desiccant breather to the bung of oil storage tanks. Give LE a call for assistance with particular applications. JCB Parts 0000007366 00000 n MRO Mug, 32oz Water Bottle > 0000175409 00000 n Watchdog Desiccant Breathers are a unique particle filtration and water removal system. Auto Parts at Pep Boys FAQ | Privacy. Fan Blades & Related Parts. 0000011752 00000 n 90023 2023 MRO Supply, Inc. All rights reserved. Water in excess of this standard can lead to lubricant degradation, degradation of internal components, corrosion of metallic components, accelerated metal fatigue, accelerated additive depletion, accelerated oxidation, and can interfere with an active lubricant film formation. In intermittent flows, our Power Breather CV options will help extend the life of the breather. As moisture is absorbed, drying agent will . Additionally, the breather is outfitted with a resilient nylon standpipe and polypropylene oil mist reducer to allow oil mist to coalesce and drain back into the reservoir, rather than compromising the desiccant. Donaldson recently honored five of its employees for their technology innovations in the past year, as well as those who received patents in 2015. Necessary cookies are absolutely essential for the website to function properly. 0000099464 00000 n Desiccant Breathers | McMaster-Carr 0000562321 00000 n 0000003941 00000 n Los Angeles,CA. Prevent contamination when humidity is not an issue in applications such as oil sight glasses and small gearboxes. Request a Quote. > This is accomplished in a single solution with the TTI Titan SmartFlow PowerBreather. The bottom line is that wind turbines operate in harsh environments where their components are constantly put to the test. The rugged housing and integrated standpipe allow for decreased oil misting. WEIGHT. Three major factors influence the quality and cleanliness of a lubricant; monitoring, removing, and excluding contaminants. function makeArray(len) { Thermostat Housings, Water Outlets & Gaskets. As wet, contaminated air is drawn through the unit, multiple 3-micron polyester filter elements remove solid particulate and the color-indicating silica gel extracts moisture. The Inline Filter from Shaw Development features an integrated filter/bowl combination which allows contamination-free filter replacement in the field. This can help extend the life of breathers, but it also may help in other aspects of caring for your machines and keeping your lubricants clean, cool and especially dry. A TTI client in the energy services sector was looking to increase the service life of their breathers in several applications, including a Serva model Twin Fluid Pump. var date=now.getDate(); Some of the most susceptible components are the gearbox drive system, power transformers, bearings, and hydraulic systems. Santa Clara : Santa Clara University, 2017. Thermostats & Gaskets. Each breather is outfitted with a clear polycarbonate casing that allows easy view of color-indicating desiccant in order to monitor when the breather should be replaced.

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